Designed for performance. Packed for convenience.
What is Bed-in-Box?
From premium polyurethane foams to hybrid pocket spring cores, Flex2000 creates fully customisable Bed in a Box solutions designed for comfort, engineered for performance, and optimised for roll-pack delivery.
Bed in a Box isn’t just a trend - it’s a smarter, more efficient way to deliver high-quality sleep. At Flex2000, each model is engineered to be rolled, compressed, and boxed without compromising comfort, recovery, or long-term durability. From all-foam to hybrid constructions, every solution is tested and built to perform.
Why Flex2000 for your BIB Brand?
Expertise in Foam & Pocket Springs
In-house production of foams and pocket springs ensures full control over materials and specifications.
Tested for Compression & Recovery
Every model is rigorously tested in our Sleep Lab to guarantee full recovery after compression and long-term performance.
Custom Core Development
We co-develop your product based on ergonomics, recovery time, and packaging requirements.
Packaging & Logistics Know-How
From carton selection to CBM optimization, we help you ship smarter and globally.
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Engineered to Perform. Tested to Endure.
Every Bed in a Box solution developed by Flex2000 is rigorously tested in-house to ensure full recovery after compression, long-term durability, and consistent ergonomic performance. Our testing protocols are designed to meet the highest standards in the sleep industry and support product optimisation for direct-to-consumer success.
EN 1957 mattress testing
To evaluate durability, functional performance and long-term resilience.
Foam hardness (ILD) testing
To precisely measure the firmness of each foam layer used in the core.
Pressure mapping analysis
To assess pressure distribution and spinal alignment during sleep.
Zoning validation
To confirm the effectiveness and consistency of differentiated comfort zones.
Point elasticity measurement
To test localised responsiveness and adaptability to body weight.
Rebound and bounce testing
To analyse dynamic comfort and surface reactivity.
All test results are performed in our Sleep Lab and analysed by our technical team to help clients fine-tune product design, improve recovery after roll-pack compression, and deliver high-performing Bed in a Box mattresses that stand out in the market.
Lighter Footprint. Smarter Shipping.
Less volume, lower impact, smarter logistics. With high quality foams, filler free, and precision-engineered pocket springs, our Bed in a Box solutions support both sustainable sleep and operational efficiency.
Compression & Recovery Tested
All our Bed in a Box models are tested in our Sleep Lab to ensure full recovery after compression, with no compromise on comfort or durability.
Foams Engineered for Roll-Pack
High-quality polyurethane foams produced in-house, free from fillers, and calibrated for optimal performance in compression, recovery and durability.
Pocket Springs for Bed in a Box
Advanced Pockee pocket springs developed to resist deformation and perform under roll-pack conditions. Hybrid comfort with compact efficiency.
Complete In-House Control
From raw materials to boxed product - foams, springs and testing - everything is done in-house for maximum quality and flexibility.
Smart Packaging & Branding
We help optimize box sizes, develop packaging tailored to your brand, and ensure your Bed in a Box stands out in delivery and unboxing.
Built for Direct-to-Consumer Success
Our Bed in a Box solutions are designed to meet the demands of modern logistics and online sales. Ideal for D2C brands, marketplaces and retailers.
Through rigorous testing and co-development, we help you deliver Bed in a Box solutions that recover perfectly, perform consistently, and elevate your brand.
Let's create your next best-seller.
Talk to us.
